Working Principle
Homogenizer from heterogeneous systems, powertrain, chassis lubrication and cooling system components. Work, the reciprocating motion through the plunger so that a one-way spool pump body, valve seat to open closed, and the formation of high pressure in their internal flow, high pressure flow through the valve of the small homogeneous space, the subject of high-speed impact extrusion study, shear, turbulence, such as hole and composite force to effect homogeneous emulsified and broken.
Structural characteristics
1. Appearance pattern method using stainless steel wire drawing board all-inclusive, has the pharmaceutical industry, GMP certification standards, aesthetics generous.
2. Pressure control two-stage mechanical regulator to regulate the convenient, safe and reliable;
3. Driveline
Machine and horizontal separation of two forms. Its a belt drive system is divided into transmission and is equipped with special 2 slow transmission devices, respectively, a three-plunger and plunger forms.
Lubrication device can be divided into pressure from oil pump lubrication system and splash type lubrication. Crankshaft power systems using wear-resistant alloy cast iron ball materials produced by precision machining, crankshaft journal surface at the same time adopting international advanced technology of laser surface hardening, the surface hardness of HRC55-60, and the formation of reticular pattern, greatly enhance and maintain a good state of lubrication, thus extending the life of the times.
4. Pump body from the overall high-quality stainless steel forging, the use of straight-through structure of the three species that can effectively prevent the aggregation with stress and avoid cracking.
5. Homogenizing valve and plunger seal
In order to meet the needs of users, by improving the design of homogeneous valve can greatly improve the efficiency of homogenization, but also enable the homogeneous product more stable.
Special ceramic material homogeneous valve: the number of types of ceramic materials synthesis, suitable for use in abrasive products with a higher hardness, but also the use of Stellite alloy or
Tungsten carbide materials.
W-based alloy Stellite valve homogeneous: liquid rotary valve to improve homogeneous space can produce high-efficiency and energy consumption and reduce the efficiency of homogenization. Widely used in the emulsification
Suspended solids in the distribution and processing, the W-type valve in the secondary valve products are used.
Wave-based Stellite alloy special valve combinations: In accordance with the required flow design, making use of wave-based Stellite alloy valve combination, which is removable through
Cone and a fixed valve seat to adjust the gap homogenization, liquid in between the two radial cutting a role, and uniform distribution of fluid. Makes the processing of homogeneous materials and is fully emulsified.
Plunger special materials: the use of decay the surface welding wear-resistant stellite alloy surface spraying ceramic plunger and plunger, to achieve mirror surface roughness and improve the seal and the seal ring component life.
Application Profile
The main function of homogenizer are: to improve product uniformity and stability. Increase to maintain a view to reduce the reaction time and thus save a large number of catalysts or additives, changes in product consistency, to improve taste and color of products, etc., and its typical applications are as follows:
Food and beverage industry: milk, soy milk, peanut milk, condensed milk, cream, a variety of natural fruit-based beverages, ice cream, liquid, such as pollen of Chinese and Western health care nutrition, food additives, such as a variety of condiments.
Cosmetics Industry: detergent, conditioner, shampoo, lotion, perfume and so on.
The chemical industry: paint coatings, various emulsifiers, fuel oil, disinfectants, pesticides, photographic emulsion, rubber paste, paste resin, thickening agent, flavor, silicon materials, carbon black, magnesium oxide and so on.
The pharmaceutical industry: antibiotics, antacid liquid slurry formulations, such as intravenous emulsion.
Bio-engineering techniques: cell disruption, protein extraction, enzyme engineering applications and so on.
Main specifications and technical parameters
Pressure
Mpa flow (L / h)
60 500 1000 1500 2000 3000 4000
40 500 1000 1500 2000 2500 3000 3500 5000 6000 8000
30 500 1000 2000 3000 5000 6000 8000 10000
25 500 1000 1500 2000 2500 3000 4000 5000 8000 10000 12000
Power
KW 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 110
Based on user needs, can be customized special specifications and use of homogeneous machines (high-pressure pump) and special accessories.
